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›› solutions for the upholstered furniture industry

Manufacturing Management
Material Planning

The Frontier Material Planning applications provide the flexibility to support multiple planning methodologies based on an organization’s business model and requirements. The Frontier® ERP System supports Master Production Scheduling (MPS), Material Requirements Planning (MRP), Distribution Requirements Planning (DRP), Re-Order Point (ROP) and Kan-Ban based material planning. The definition of how a particular product will be planned is defined at the product and plant/warehouse level, allowing flexibility across product lines and business operations.

Frontier Material Planning Supports:

  • An integrated, independent Master Production Scheduling (MPS) application, supporting:

    Multiple execution options, including Net Change, Regenerative and Selected Products modes
    Option to process MPS against a single plant or across all plants simultaneously
    User-defined planning horizons and buckets for viewing supply and demand
    Flexible planning and demand time fences to define when a schedule is frozen and how to process sales forecasts versus actual orders
    On-line visibility of summarized Master Schedule, with integrated drill-down into detailed supply and demand information
    Integrated with Frontier Capacity Planning to take into account capacity constraints
    Automatic generation of suggested purchase, production and transfer orders

  • An integrated Material Requirements Planning (MRP) and Distribution Requirements Planning (DRP) application, supporting:
  • Multiple execution options, including Net Change, Regenerative and Selected Products modes
    Option to process MRP/DRP against a single plant/warehouse or across all plants/warehouses simultaneously
    User-defined planning horizons with default daily planning buckets
    Option to feed sales forecasts directly into MRP planning programs if MPS processing is not being utilized
    On-line review and processing of MRP/DRP suggested action messages with integrated access to all required inventory, production and purchasing information
    Integrated with Frontier Capacity Planning to take into account capacity constraints
    Automatic generation of suggested purchase, production and transfer orders

  • An integrated Re-Order Point (ROP) application, supporting:
  • Automatic calculation of suggested reorder points, maintained at a product and plant/warehouse level
    Automatic generation of suggested purchase orders based on reorder and/or line points established for a given product and plant/warehouse

  • Workorderless, KanBan processing of material supply and demand based on standard lot sizes and just-in-time production philosophies
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